Smart Inventory & Parts Replenishment | TMI
System

Parts on hand before you need them.

Real-time inventory across every site and warehouse. Auto-reorder triggers before stock runs out. Predictive demand based on scheduled jobs and equipment health data.

What it is

A job halted for a missing part is a day lost, a crew standing around, and a customer not getting serviced. A warehouse overloaded with the wrong stock ties up capital that should be in the field. Most operations manage inventory reactively - ordering when they run out, stocking what they're used to buying, and absorbing the cost of both extremes.

TMI's Smart Inventory system tracks every part, material, and consumable across every site and warehouse in real time. When stock drops below threshold, reorder requests are generated automatically. But the real leverage is predictive: the AI agent forecasts demand based on scheduled jobs, historical consumption rates, and equipment health data from your maintenance system - so purchase orders are drafted before stock runs out, not after the job stalls.

Every part consumed ties directly to a job cost code. No more estimated material costs. Actual consumption against actual budget, visible while the job runs.

Zero
Mid-job supply emergencies
Auto
Reorder before stockout
Tied
Parts consumption to job cost
How it works

From stockout risk to purchase order - automatically.

Step 01

Track real-time inventory across all locations

Every part, material, and consumable logged across every site, truck, and warehouse. Consumption recorded at the point of use, not at end of shift. Stock levels visible without calling anyone or walking to a shelf. Discrepancies flagged automatically when usage doesn't match records.

Step 02

Predict demand before jobs start

The AI agent analyzes the jobs scheduled for the next 30 days, the historical parts consumption on similar jobs, and the current equipment health signals from your maintenance system. It surfaces which parts are likely to be needed, when, and in what quantities - before anyone orders reactively or runs short mid-job.

Step 03

Auto-draft POs with vendor lead times factored in

When demand is forecast or stock hits reorder threshold, purchase orders are drafted automatically - quantities calculated, vendor lead times factored in, approval routed to the right person. No more emergency orders at premium freight. No more overstock from over-ordering to compensate. Procurement optimized without anyone managing it manually.

Systems included

Tracking and prediction, working together.

Real-time inventory visibility paired with AI-driven procurement - the combination that eliminates both stockouts and overstock.

06

Parts and Inventory Management

Track parts, materials, and consumables across every job site and warehouse. Auto-reorder alerts before you run out. Direct tie-in to job costing so you know what every job actually consumed.

ManufacturingOil & GasPlumbingHVAC
AI-09

Predictive Procurement Agent

An agent that forecasts parts and material demand based on scheduled jobs, historical consumption, and equipment health data. Purchase orders drafted before stock runs out. Vendor lead times factored in automatically. No more mid-job supply emergencies or overstock tying up capital.

Oil & GasManufacturingConstructionHVAC
+

Custom integrations available

Vendor portal integrations, barcode and RFID scanning, multi-site transfer workflows, and ERP system sync built to your existing procurement infrastructure.

Custom Build
Who benefits

Any business where running out costs more than the item itself.

Manufacturing

Production and maintenance teams

Production halts cost thousands per hour. Predictive procurement keeps critical spares on hand before equipment health signals turn into unplanned downtime. Every part consumed on a maintenance job tied to the asset's cost record automatically.

Oil & Gas

Field and well servicing operations

Remote locations and long vendor lead times make reactive ordering punishing. The procurement agent factors in vendor travel time and site accessibility when forecasting. Parts arrive before the job starts, not after three days of a crew waiting on a supplier.

Retail, Labs & Distribution

Stock-driven and supply-dependent operations

A shelf out of stock is a sale lost, a reagent shortage is a test delayed, a missing consumable is an order that can't ship. Demand forecast from sales, schedules, and usage history keeps the right stock on hand - the fast movers always available, the rest reordered before the gap costs you a customer.

The shift

From reactive stockouts to predictive supply.

Before TMI

Reactive, manual, and expensive

  • Parts ordered reactively after stockouts halt jobs
  • Overstock on slow-moving items ties up cash the operation needs
  • Emergency freight premiums paid regularly because nobody planned ahead
  • Parts consumption not tracked to job cost - materials estimated, not measured
  • Technicians making second trips because the van was stocked by habit, not by job type
VS
With TMI

Predictive, automated, and margin-aware

  • AI forecasts demand based on scheduled jobs and equipment health data
  • POs drafted automatically before stock runs out - vendor lead times factored in
  • Zero emergency freight because procurement happens on the right timeline
  • Every part tied to a job cost code - actual material cost visible in real time
  • Truck stock optimized by job type - right parts on the right vehicle

Stop ordering reactively. Start predicting.

Every mid-job supply emergency and every overstock expense is a system problem, not a purchasing problem. We'll show you what predictive procurement looks like in your operation.

Book a Strategy Call →

FAQ

Common Questions

How does AI parts and inventory management work?

The system tracks inventory across all locations - warehouses, vehicles, job sites, stores, and stockrooms - updating in real time as items are used or sold. When a tech logs materials used on a work order, those items are decremented from their van inventory. When inventory drops below a reorder point, the system triggers a purchase order automatically.

How does van stock tracking eliminate second trips?

Each second trip costs a field service company $150-$400 in lost billable time plus fuel. The system tracks what is in each van in real time. Before the next day's dispatch, it shows which vans need restocking. Techs start each day with the materials they will need for their scheduled jobs, not a van that has whatever survived from last week.

How does the system handle reorder points and purchase orders?

Reorder points are set based on historical usage patterns and lead times. When inventory at any location drops to the reorder threshold, the system generates a draft purchase order for the preferred supplier at the negotiated pricing. The purchasing manager reviews and approves, or the system can be configured for automatic PO generation within defined parameters.

How does inventory connect to billing?

When materials are logged from a work order, the system records the cost (purchase price) and the billing price (markup applied) for each item. This connects inventory consumption directly to job costing - actual material cost on each job - and to billing - the invoice line items are pulled from what was actually consumed, not estimated.

Does the system handle multiple warehouse locations and job sites?

The system tracks inventory across an unlimited number of locations - central warehouse, regional depots, individual vans, active job sites. Transfers between locations are tracked. Job site inventory is monitored for excess and shortage in real time against the job bill of materials.

How long does inventory management implementation take?

A standard van stock and warehouse inventory implementation takes 6-8 weeks, including integration with existing purchasing and billing systems. Adding supplier integration for automatic PO generation extends the timeline by 4-6 weeks.